The VARIAXIS i-800 is a highly versatile full, simultaneous 5-axis Vertical Machining Center that performs multiple and complex curved surface machining on large, heavy workpieces in single setups with a table size of Ø31.5" x 24.8".
The machine falls within Mazak's Done-In-One® concept by incorporating all processes from raw material input through final machining in just one machine. As such, the machine reduces production lead times, improves machining accuracy and lowers operating expenses.
The machine also offers high levels of productivity via extremely fast, high-rigidity spindles that can handle a wide variety of applications, from heavy-duty cutting to high-speed cutting of aluminum and other nonferrous material.
Optional two-pallet changer provides continuous machine operation and integration within a PALLETECH Manufacturing System for automated manufacturing.
Done-In-One capability
Wide range of rigid 50-taper spindle speeds and torque capabilities available for exceptional versatility
Reliable cam-driven tool changer offers higher productivity
Tool storage capacities up to 120 tools
High-rigidity table with roller gear cams eliminate backlash to ensure accuracy
MX Hybrid Roller Guide System offers durability and reliability for long-term accuracy
MATRIX 2 CNC control provides unbeatable accuracy and increased productivity
产品参数
Specification | Values | |
加工能力 | 最大工件直径 | 800 mm / 31.500 in |
最大工件高度 | 500 mm / 19.690 in | |
主轴 | 主轴锥度 | 50 |
最大转速 | 10000 rpm | |
电机功率 (30 分钟额定) | 37 kw / 50.0 hp | |
回转轴 | 工作台倾斜(A axis) | 150 度 |
工作台回转(C axis) | 360.0000 度 | |
刀库 | 刀具数量 | 30 |
进给轴 | 行程(X轴) | 730 mm / 28.74 in |
行程(Y轴) | 850 mm / 33.46 in | |
行程(Z轴) | 560 mm / 22.05 in |
X,Y,Z行程:800x600x310 mm 选配:800x600x510 mm U轴:±100mm V轴:±100mm 使用线直径:Φ 0.1mm ~ Φ 0.3mm
X,Y,Z行程:600x400x310 mm 选配:600x400x410 mm U轴:±100mm V轴:±100mm 使用线直径:Φ 0.1mm ~ Φ 0.3mm
X,Y,Z行程:400x300x255 mm U轴:±60mm V轴:±60mm 使用线直径:Φ 0.1mm ~ Φ 0.3mm 选项 Φ 0.05mm ~ Φ 0.3mm
X,Y,Z行程:600x300x310mm 选配:600x300x410mm U轴:200mm V轴:200mm 使用线直径:Φ 0.1mm ~ Φ 0.3mm
X,Y,Z行程:400x300x255 mm U轴:120mm V轴:120mm 使用线直径:Φ 0.1mm ~ Φ 0.3mm 选项 Φ 0.05mm ~ Φ 0.3mm
极佳的坡铣性能。 卓越的表面精加工性能。 90°侧壁铣削。 高转速性能。
Mill 4 系列专门用于在肩铣应用中实现出色的表面质量和更高的材料切除率。该独特设计便于您多次使用(逐步降低),并获得出色结果。从粗加工到精加工操作,Mill 4 系列适用于各种工件材料:钢、铸铁、不锈钢、有色金属材料和高温合金。
一款可用于粗加工和精加工的通用型刀具,刀具设置简单。 非对称刃口分布设计,可减少振刀,加工过程平稳。 坡铣最大角度为3°。 肯纳金属标准规格。
Twelve cutting edges per insert. High-Feed capability.
Drill Fix DFR with rectangular-shaped inserts offer highest stability and feed rates at smaller sizes. X-offset design to adjust diameter size on turning machines and optimise tolerances on machining centres. Drill shipped with insert screws and Torx wrench.
经过退火处理的钢质刀体,在常规及超长钻孔深度加工中具有稳定的钻孔性能,以及超长的使用寿命,即使在苛刻加工条件下仍然有出色的表现。 刚性极好的安装座:KSEM™ 采用四面封闭型刀窝,刀片安装稳固,可以提高钻孔质量并延长刀具寿命。 贯通式冷却性能,冷却剂可到达切削刃附近区域,可以延长刀具寿命,提高钻孔质量并改善切屑排出性能。 刀片尺寸应与安装刀体上的刀窝尺寸一致。对于每种刀窝尺寸,各种刀片直径尺寸都有一个最适合的刀体型号。刀片与刀体的悬伸量每侧不得超过 0.0098” (0,25mm)。可以增加悬伸量,但会降低加工性能,刚性以及排屑性能。我们建议尽可能使用最合适的型号,特别是在加工长切屑材料时。
X、Y、Z三軸行程500x400x330mm,高速精密加工設計三軸採用高速型精密線性滑軌。
X,Y,Z行程:1020x700x500 mm
X,Y,Z行程:750x600x500 mm
X,Y,Z行程:3200x2250x1200 mm